BS ISO 9938-2022 pdf free download – Aerospace — Polytetrafluoroethylene (PTFE) hose assemblies, classification 204 °C/28 000 kPa — Procurement specification.
4.4.2  Inner tube
The inner tube shall be of a seamless construction of virgin PTFE resin of uniform gauge; it shall have a smooth bore and shall be free from pitting or projections on the inner surface. Additives may be included in the compound from which the tube is extruded with no more than 2 % of such additives being retained in the mixture.
4.4.3  Reinforcement
The reinforcement shall consist of corrosion-resistant steel wire conforming to the applicable specifications given in 4.3.2. The wires shall be arranged on the outside surface of the inner tube so as to provide sufficient strength to ensure conformity to the requirements laid down in this document. Broken or missing reinforcing wires or buckled wires more than 1,5 mm above the outside diameter surface shall be cause for rejection. Overlapping or crossed-over reinforcing wires shall not be cause for rejection of the flexible hose assembly.
4.4.4  Fittings
4.4.4.1  General It shall be proven that all fittings conform to the requirements laid down in this document. Unless otherwise specified by the purchaser, the hose assemblies shall have flareless fittings (24° cone coupling).
4.4.4.2  Insert fittings
Insert fittings shall be manufactured in one piece wherever possible. Those made of other than one‑ piece construction shall be butt-welded, unless otherwise agreed by the purchaser, fabricated from corrosion-resistant steel tubing or titanium. Welded and redrawn tubing (materials No. 8 and No. 9) may be used for corrosion-resistant steel.
4.5  Inner tube requirements
4.5.1  Density and relative density
The relative density of the hose inner tube shall not exceed 2,155, when tested in accordance with ISO 7258, either method A or method B (as specified in ISO 8829-1). The density shall not exceed 2,204 g/cm 3 , when tested in accordance with ISO 7258, method C (as specified in ISO 8829-1).
4.5.2  Tensile strength
When tested in accordance with ISO 8829-1:2009, 4.2, the longitudinal tensile strength for all sizes of tubes shall be at least 15,1 N/mm 2 1) . When tested in accordance with ISO 8829-1:2009, 4.2, the transverse tensile strength for sizes DN16 and larger shall be at least 12,4 N/mm 2 ; for sizes under DN16, the transverse strength doesn’t need to be tested.
4.5.3  Elongation
When tested in accordance with ISO 8829-1:2009, 4.2, the elongation shall be at least 200 %.
4.5.4  Tube roll
The tube shall not leak, split, burst or show any signs of malfunction, when tested through the sequence as specified in ISO 8829-1:2009, 4.3.2.
4.5.5  Tube proof‑pressure
After being subjected to the tube roll test sequence (see 4.5.4), the tube, without reinforcing wires, shall not leak, burst or show any signs of malfunction, when tested as specified in ISO 8829-1:2009, 4.3.3.
4.5.6  Electrical conductivity
When tested in accordance with ISO 8829-1:2009, 4.4, the electrical current shall be equal to or greater than:
a) 10 µA for sizes DN06 to DN12 (inclusive);
b) 20 µA for sizes DN16 and over.
4.6  Hose
4.6.1  Dimensional requirements
The hose assembly dimensions, except for length, shall be as specified in Figure 1 and Table 2.
4.6.2  Physical requirements
Hose assemblies shall conform to the physical and linear density (weight) requirements specified in Table 3.
4.6.3  Bore check
When bent to the appropriate minimum bend radius as specified in Table 3, the hose assembly shall permit the free passage of a solid rigid sphere throughout its length. The diameter of the sphere shall be 90 % of the appropriate minimum internal diameter of the end fittings as specified in Table 2. For elbow fittings, see footnote a in Table 2.
4.7  Screw threads
Unless otherwise specified (see 4.4.4), fitting threads shall be in accordance with ISO 5855-3. A 10 % increase in the tolerance of the fitting thread of the nut following proof testing shall not be cause for rejection of the hose assembly.
4.8  Part numbering of interchangeable parts
All parts conforming to this document and having the same manufacturers or standard part number shall be functionally and dimensionally interchangeable.
4.9  Identification of products
4.9.1  General
The hose assembly and its component parts shall be permanently marked.
4.9.2  Fittings
The manufacturer’s name or trademark shall be permanently marked on one element of all end fittings.
4.9.3  Hose assembly
A permanent marking shall be applied on a fitting or on a permanent band or bands securely attached to the hose. Bands shall be no wider than 25 mm and shall not impair the flexibility or the performance of the hose. Unless otherwise specified, the marking on the fitting or band shall include the following information:
a) the assembly manufacturer’s name or trademark, and the number of this document;
b) the complete hose assembly part number;
c) the nominal pressure “28 000 kPa”, as applicable;
d) the operating temperature, “204 °C”, if required;
e) the pressure test symbol, “PT”;
f) the date of hose assembly manufacture, expressed in terms of month and year, or batch number.BS ISO 9938 pdf download.